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The Advantages of Investment Castings
Investment castings can offer many advantages in the production of metal components, especially where complex shapes are required.  Most rough machining operations can be eliminated; there is a greater freedom of design; lighter and cleaner looking components can be made; assembled items may be replaced with ‘one-piece’ castings - all these advantages embodied in the widest range of materials.
 
SUMMARY OF WHAT WE CAN OFFER

DIMENSIONAL TOLERANCES - Generally PI
±0.125mm per 25mm (±0.005" per inch) depending on component configuration.  No casting joint lines, no draft taper. Click here for detailed tolerance charts. 
 
SURFACE FINISH - Typically 3.2 microns (N8, 125 CLA)
 
TOOLING - Aluminium dies are used to produce wax patterns. Tooling costs are relatively low; modifications are usually easy and tool life is excellent.
 
SIZE RANGE - From less than 5mm long to more than 600mm.
 
QUANTITY - Depending on size and complexity, batch quantities as low as 25 can be economical. More typical quantities are hundreds or thousands and we have the capability of producing thousands per week.
 
RAPID PROTOTYPING - Using Stereolithography techniques or other similar rapid tooling methods, prototypes and samples can be quickly supplied.  We are one of just a few companies with our own rapid prototyping machine and the ability to make cast metal prototypes in aluminium, steels, copper and zinc alloys.  Click here for more info.
 
QUALITY - Approved to BS EN ISO 9001:2000 including Aerospace sector AS9100 and AECMA EASE. Also approved independently by many UK and international organisations.

MATERIALS - Click on list below for material specification tables
 
Carbon & Low Alloy Steels
Stainless & Heat Resisting Steels
Nickel & Cobalt Alloys
Magnetic Alloys & Tool Steels
Aluminium & Zinc Alloys
Copper based Alloys
 
MACHINED PARTS - Fully finished parts can be supplied ready for assembly.  This includes machining, alochroming, fitting threaded inserts, painting, polishing or sub-assembly

P.I. Castings Ltd Davenport Lane, Altrincham, Cheshire, England WA14 5DS
Tel: +44 (0) 161 928 5811   Fax: +44 (0) 161 927 7023   Email:
admin@pi-castings.co.uk